Nutraceutical Dosage Forms & Formulation Manufacturing | Zeon Lifesciences

Advanced Manufacturing Capabilities

Commercial-Scale Production Across 11+ Delivery Systems

Zeon Lifesciences provides international brand owners, pharmaceutical firms, and global distributors with custom formulation, development, and contract manufacturing across a full spectrum of nutraceutical dosage forms. Backed by 38+ years of expertise and state-of-the-art cGMP facilities, every format is engineered for optimal bioavailability, stability, and consumer compliance.

US FDA Registered FSSC 22000 (Intertek) cGMP Certified HACCP & ISO Systems AYUSH Licensed Halal Certified

Tablets & Hard Capsules

Precise volumetric dosing with controlled disintegration profiles (coated, film-coated, or extended-release).
Hard gelatin and HPMC/Vegetable capsule shells protecting sensitive vitamins, minerals, and botanical extracts.
High-speed automated compression and encapsulation ensuring batch-to-batch weight uniformity.
Cost-effective commercial scaling with long shelf-life stability for global export.

Chewable Tablets

Custom taste-masking technologies ensuring high consumer acceptance among pediatric and geriatric markets.
Rapid oral breakdown without requiring water, ideal for daily active lifestyle supplements.
Optimized organoleptic flavor profiling using natural sweeteners, fruit extracts, and aroma complexes.
Enhanced compliance for multi-vitamin, calcium, vitamin C, and digestive enzymes.

Liquid-Filled Capsules

Advanced encapsulation technology for oil-based, suspension, and dual-phase formulation integrity.
Enhanced bioavailability for poorly soluble active pharmaceutical & nutraceutical ingredients.
Hermetically sealed banding preventing ingredient oxidation, leakage, and odor degradation.
Enables combination of incompatible actives in a single dose delivery unit.

Softgel Capsules

Ideal for lipid-based nutrients, Omega-3 fatty acids, CoQ10, and fat-soluble vitamins (A, D3, E, K2).
Precision softgel encapsulation featuring tamper-evident, airtight protective shells.
Optimal gastrointestinal dissolution leading to rapid absorption and superior bio-efficiency.
Custom shapes, colors, clarity levels, and specialized enteric coatings available.

Spray Dried Powders

Micro-encapsulation ensuring micro-fine, free-flowing powder with instant solubility and dispersibility.
Thermal protection process safeguarding heat-sensitive botanical extracts and nutritional actives.
High uniformity and particle-size consistency for easy reconstitutable drinks and dietary mixes.
Validated stability data under real-time and accelerated climatic zone conditions.

Dry Blended Powders

High-capacity precision blending for sports nutrition, protein powders, meal replacements, and wellness drinks.
Flexible macro and micronutrient homogenisation with low-shear batch mixing technology.
Custom packaging options including rigid jars, pouches, single-serve sachets, and stick packs.
Comprehensive heavy metal, microbiological, and allergen screening per container batch.

Mouth Dissolving Powders

Direct-to-mouth or fast-melt oral powders dissolving instantly on the tongue without water.
Direct mucosal entry bypassing initial digestive degradation for rapid active onset.
Convenient, portable stick-pack delivery targeted at busy, modern consumers on the move.
Palatability engineered via proprietary flavor masking and acidity balancing.

Nutritional Diskettes

Unique solid-form nutritional diskette technology delivering high protein, fiber, and micronutrients.
Crunchy, convenient functional food alternative for medical nutrition, maternal health, and growing kids.
Excellent physical stability and shelf-life protection against moisture uptake.
Customized recipe development offering savory or sweet taste profiles.

Oral Syrups & Liquids

Uniform liquid solutions, suspensions, and elixirs produced in automated stainless-steel mixing blocks.
Pleasant taste and smooth viscosity designed for infant, pediatric, and dysphagic patient needs.
Precision dosing cap, dropper, and spoon accessories for exact consumer intake.
Amber glass and PET bottle packaging options equipped with child-resistant closures.

Nutritional Drops

Highly concentrated liquid drop formulations for pediatric vitamins, probiotics, and mineral fortification.
Micro-dropper dispensing system offering extreme dose accuracy for infants and newborns.
Strict microbial quality controls and sterile fill-finish liquid handling infrastructure.
Long-term ambient and refrigerated stability validation for global market export.

Sublingual Sprays

Direct sublingual oral spray mist delivering maximum systemic absorption through oral micro-vessels.
Bypasses first-pass liver metabolism for enhanced efficiency at lower dosage concentrations.
Ultra-compact, leak-proof metered spray bottles ideal for Vitamin B12, Vitamin D3, Melatonin, and herbal actives.
Precise volumetric delivery per spray pump actuation for reliable administration.

Quality & R&D Assurance

Why Overseas Buyers Partner with Zeon for Dosage Manufacturing

Our integrated manufacturing hub in Himachal Pradesh, India, combines automated production infrastructure with dedicated analytical laboratories to guarantee international compliance.

R&D Feasibility

In-house scientists assess ingredient compatibility, overages, stability, and taste masking before full scale-up.

High Annual Capacity

Up to 400M tablets, 140M capsules, 70M liquids, 100M diskettes, and 35,000 MT powders annually.

Export Documentation

Complete regulatory dossiers, COAs, Stability Data, Free Sale Certificates, and Label Claim validations provided.

Strict Quality Control

HPLC, GC, dissolution testing, and microbiological testing on raw materials, in-process, and finished packs.

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