Men’s Health & Vitality
Engineered to support hormonal balance, stamina, prostate wellness, and metabolic performance utilizing bio-available zinc, Saw Palmetto, Shilajit extracts, and targeted amino complex matrices.
Comprehensive custom formulation, contract research, and commercial manufacturing across tablets, capsules, powders, liquids, and diskettes for leading wellness brands in 60+ countries.
In today's rapidly changing global health market, scaling a dietary supplement brand demands more than contract blending. It requires an audit-ready partner capable of turning complex nutritional concepts into compliant, stable commercial products. Zeon Lifesciences Ltd (CIN U15209HP1987PLC007355) operates as a premier CDMO (Contract Development and Manufacturing Organization) and private label supplement manufacturer, bringing over 38 years of technical expertise, formulation science, and international export documentation.
Operating from our integrated manufacturing campus in Paonta Sahib, Himachal Pradesh, supported by corporate headquarters in Noida, Uttar Pradesh, Zeon bridges the gap between raw botanical science and shelf-ready retail SKUs. Our site houses specialized production blocks for tablet compression, capsule encapsulation, powder blending, liquid filling, and nutritional diskettes—governed by rigorous quality control protocols.
We provide over 850 validated, market-ready base formulations across eight major health verticals. Each formula can be fully customized with targeted actives, clean-label excipients, and regional flavor profiles.
Engineered to support hormonal balance, stamina, prostate wellness, and metabolic performance utilizing bio-available zinc, Saw Palmetto, Shilajit extracts, and targeted amino complex matrices.
Advanced prenatal, PCOS control, hormonal equilibrium, and skin-elasticity formulas blending hydrolyzed collagen peptides, liposomal iron, Myo-Inositol, and standardized botanical actives.
Highly palatable, micronutrient-dense syrups, chewables, powders, and nutritional diskettes formulated to deliver essential vitamins, DHA, and iron for child cognitive and physical development.
Performance-grade whey isolates, plant-based proteins, pre-workout intra-hydration matrices, BCAAs, and Creatine monohydrate with verified protein assays and low-glycemic profiles.
Specialized therapeutic enteral formulas for diabetes management, renal care, oncology support, geriatric recovery, and critical ICU nutritional intervention under strict clinical limits.
Standardized botanical formulations featuring HPLC-assayed marker compounds, including Curcuminoids, Ashwagandha Withanolides, Boswellic acids, and Green Tea Polyphenols.
Low-humidity room processing and overage-protected multi-strain spore-forming and non-spore-forming probiotics designed to survive gastric transit and deliver verified shelf-life CFU counts.
AYUSH-licensed authentic Ayurvedic classical rasayanas and proprietary herbal solutions manufactured under modern GMP standards for global regulatory acceptance.
Our dedicated manufacturing suites operate under cleanroom conditions with HEPA filtration, automated humidity control, and high-speed automated packaging lines capable of scaling from pilot development to massive global distribution.
Selection of the delivery format dictates active bio-availability, dissolution kinetics, and consumer compliance. Below is an engineering overview of our primary delivery architectures:
| Dosage Form | Technical Specifications & Capabilities | Ideal Applications & Key Target Claims |
|---|---|---|
| Tablets & Caplets | Uncoated, film-coated, enteric-coated, chewable, bilayer, and effervescent. High-speed rotary presses with automated weight and hardness monitoring. | Multivitamins, Joint Health, Bone Density, Sustained-Release Actives, and Weight Management. |
| Hard & Soft Capsules | Size 00 to 4 vegetarian (HPMC) and gelatin shells. Moisture-protected liquid-filled hard capsules and band-sealed micro-pellet formulations. | Probiotics, Phytopharmaceutical Extracts, Nootropics, Herbal Complexes, and Bio-active Lipids. |
| Nutritional Powders | High-shear granulation, vacuum drying, agglomerated spray-dried powders, and instantized blends packaged in jars, pouches, and single-serve stick packs. | Sports Protein, Meal Replacements, Collagen Peptides, Electrolytes, and Pediatric Powders. |
| Oral Liquids & Drops | Aseptic liquid filling, emulsions, solutions, drops, and concentrated syrups utilizing amber glass, PET bottles, and tamper-evident dropper caps. | Pediatric Iron, Immunity Drops, Herbal Cough Elixirs, Liposomal Vitamin C/D3, and Energy Tonics. |
| Nutritional Diskettes | Proprietary high-protein, high-fiber diskette baking lines providing crunch, controlled calorie density, and precise micro-nutrient loading. | Medical Recovery, Diabetes Management, Bariatric Care, and Maternal Nutrition. |
As global buyers refine their procurement strategies, success requires anticipating shifts in consumer behavior, ingredient sourcing standards, and global regulatory frameworks.
Modern consumers actively read supplement labels to avoid artificial binders, magnesium stearate, silicon dioxide, and synthetic food dyes. Global brands are transitioning to clean-label excipients derived from natural sources, such as rice hull extract, acacia gum, and tapioca starch. Private label manufacturers must possess the R&D agility to reformulate legacy products without sacrificing tableting compression speeds, capsule flowability, or shelf-life stability.
Standard powder-filled capsules are increasingly replaced by bio-enhanced delivery mechanisms. Procurement teams now request liposomal encapsulation, micro-encapsulated active powders, and delayed-release enteric capsules that protect delicate enzymes and probiotic strains from gastric acid degradation. Formulating for targeted intestinal release allows brand owners to justify premium price points and substantiate stronger health claims backed by clinical trials.
Importing regulations across North America, Europe, and Australia have reached unprecedented levels of analytical scrutiny. Border control authorities now mandate ICP-MS screening for heavy metals (Lead, Arsenic, Cadmium, Mercury) down to parts-per-billion (ppb) thresholds, along with zero-tolerance policies for Ethylene Oxide (EtO) residues in raw botanicals. Partnering with a manufacturer equipped with in-house instrumented testing eliminates border rejections and protects brand equity.
Supply chain sustainability has transitioned from a marketing gimmick to a core purchasing criteria. Global buyers expect private label partners to offer post-consumer recycled (PCR) plastics, biodegradable pouches, aluminum tins, and sustainably harvested herbal raw materials with full agricultural traceability (GAP certification). Reducing shipping weight through concentrated dosage forms also directly lowers international freight carbon footprints.
From product brief to finished container shipping, our structured CDMO framework ensures rapid turnaround times, batch-to-batch consistency, and audit-ready documentation.
Our team works with your product managers to define target health claims, ingredient synergy, active dosages, cost-per-unit targets, and delivery formats.
In-house scientists prepare benchtop prototypes, validate taste-masking, perform organoleptic testing, and execute accelerated ICH stability trials.
Regulatory specialists audit label claim language, supplement facts panels, ingredient safety compliance, and regional language requirements for target markets.
Commercial batch processing under GMP cleanroom conditions, followed by full analytical release testing, COA generation, container loading, and export clearance.
With 38+ years of expertise, Zeon combines world-class pharmaceutical engineering with flexible private label options. Our vertically integrated supply chain enables rapid prototype turnaround, competitive cost structures, and complete compliance transparency.
Whether you require custom Ayurvedic formulations, clinical-grade medical nutrition, or high-volume sports protein powders, our certified quality management system governs every step of production.
We provide full transparency into our quality control and regulatory workflows, ensuring that every batch shipped to international ports meets rigorous analytical standards.
Our quality control laboratories utilize High-Performance Liquid Chromatography (HPLC), Gas Chromatography (GC), UV-Vis Spectrophotometers, Atomic Absorption, and specialized dissolution apparatus for batch release testing.
Facilities hold active US FDA registration, Intertek FSSC 22000, WHO-GMP, HACCP, ISO 22000, FSSAI, AYUSH (Ayurvedic GMP), and Halal accreditations, simplifying import clearance worldwide.
A dedicated team of over 30 formulation scientists, pharmacists, and food technologists collaborate to solve complex solubility, stability, and taste-masking challenges.
Raw materials are sourced strictly from qualified, audited vendors. Every ingredient batch undergoes identity testing, potency assaying, micro testing, and heavy metal screening prior to production release.
Pilot batches run on pilot-scale equipment matching commercial production dynamics, guaranteeing smooth transition from lab bench to multi-million unit manufacturing runs.
Complete export documentation packages including Certificates of Free Sale, GMP Certificates, Stability Data Summaries, Certificate of Analysis (COA), Allergen declarations, and Non-GMO statements.
We maintain long-term contract manufacturing partnerships with global healthcare enterprises, retail pharmacy networks, and fast-growing nutrition brands.
Our plant and processes are continuously audited and certified by recognized global accreditation agencies.
Our dedicated international trade desk assists global brand owners with customs clearance documentation, specialized shipping packaging, container stabilization, and destination market regulatory compliance.
Whether you require FDA-compliant supplement facts panels for North America, EFSA safety alignment for Europe, or SFDA registration for the Middle East, our technical regulatory teams manage the dossier workflow.
Addressing the core technical, regulatory, and operational questions asked by buyers and brand directors evaluating private label supplement manufacturers.
Our private label contract manufacturing process is structured into six key phases to ensure speed to market and uncompromised quality:
1. Product Scoping & Intent: You share your target formula, health claim objectives, preferred dosage format, target retail price, and market destination.
2. R&D Feasibility & Ingredient Sourcing: Our formulation scientists evaluate ingredient stability, excipient compatibility, organoleptic properties, and regulatory compliance.
3. Benchtop Pilot & Analytical Testing: We prepare pilot samples for client approval and run accelerated micro and stability testing under ICH guidelines.
4. Regulatory Review & Artwork Compliance: Our regulatory division audits your packaging artwork, supplement facts panel, allergen declarations, and disease claim compliance.
5. Commercial Manufacturing: Production takes place in our US FDA-registered, FSSC 22000-certified cleanroom blocks with automated batch monitoring.
6. Release Testing & Export Dispatch: Every batch undergoes full Certificate of Analysis (COA) verification prior to container loading and export documentation clearance.
We maintain an active regulatory compliance desk that monitors regional food safety and dietary supplement legislation worldwide. Facilities hold active US FDA facility registration, Intertek FSSC 22000, WHO-GMP, HACCP, ISO 22000, FSSAI, AYUSH, and Halal accreditations.
For US export, we verify ingredient NDI (New Dietary Ingredient) status and cGMP 21 CFR Part 111 compliance. For EU export, we review Novel Food status, heavy metal limits, and pesticide residues (including Ethylene Oxide screening). For GCC countries, we provide complete Halal certification and GSO-aligned product registration dossiers.
Zeon operates five specialized dosage delivery platforms at our Paonta Sahib manufacturing campus:
• Tablets & Caplets: 400 Million units per year (uncoated, film-coated, bilayer, effervescent).
• Hard Shell & Soft Capsules: 140 Million units per year (gelatin and HPMC vegetarian shells).
• Nutritional Powders: 35,000 Metric Tons per year (spray-dried, agglomerated protein, and botanical blends).
• Oral Liquids & Syrups: 70 Million bottles per year (aseptic liquid filling, drops, and emulsions).
• Nutritional Diskettes: 100 Million units per year (high-protein baked diskettes).
Yes. Clean-label formulation is one of our primary R&D specializations. We replace synthetic binders and flow agents (such as magnesium stearate and titanium dioxide) with organic rice hull extract, acacia fiber, sunflower lecithin, and natural colorants derived from beetroot and chlorophyll.
Additionally, we offer 100% plant-based HPMC vegetarian capsules, non-GMO verified raw materials, allergen-free blending, and organic botanical extracts with complete analytical traceability back to the farm level.
Quality assurance at Zeon is independent of commercial production. Every raw material batch is quarantined upon arrival and subjected to Fourier-Transform Infrared Spectroscopy (FTIR) for identity verification, HPLC for active assay, and microbiological testing for pathogens (Salmonella, E. coli, Staph, Yeast & Mold).
In-process checks monitor tablet hardness, friability, disintegration times, and fill-weight variations. Final batch release requires complete analytical verification against finished product specifications before a formal Certificate of Analysis (COA) is authorized by our Qualified Person (QP).
We welcome technical audits from prospective brand partners, procurement directors, and third-party auditing firms. You can perform physical on-site facility inspections at our Paonta Sahib plant or request a comprehensive virtual video audit and document review covering our Standard Operating Procedures (SOPs), validation master plans, and environmental monitoring logs.
Partner with a US FDA-registered, FSSC 22000 certified contract manufacturer with 38+ years of formulation expertise and export capabilities into 60+ countries.